2.54mm-3P ZZ-MS: The Ultimate Connector Solution for Demanding Applications

Introduction

In the realm of electronic connectors, the 2.54mm-3P ZZ-MS stands out as an exceptional and versatile solution for a wide array of industrial, commercial, and consumer electronics applications. This high-performance connector boasts a unique combination of features that make it an ideal choice for demanding environments where reliability, durability, and ease of use are paramount.

Key Features and Benefits

Compact Size and High Density:

• The 2.54mm pitch provides a maximum of 3 pins within a compact footprint, enabling space optimization on printed circuit boards (PCBs).
• This high density allows for more connections in a smaller area, reducing overall system size and weight.

Robust Construction and Reliable Performance:

• The 2.54mm-3P ZZ-MS is constructed from high-quality materials, including copper alloy contacts and a durable thermoplastic housing.
• This robust design ensures excellent electrical and mechanical performance under demanding conditions, including extreme temperatures, vibration, and shock.
• The connector meets UL94 V-0 flammability rating, ensuring safety and reliability in critical applications.

Easy Assembly and Maintenance:

• The 2.54mm-3P ZZ-MS features a user-friendly design that simplifies assembly and maintenance.
• Push-in termination technology allows for quick and effortless wire insertion without the need for soldering, reducing production time and cost.
• The connector's compact size and intuitive design make it easy to handle and inspect, minimizing downtime during maintenance or repair procedures.

Applications in Various Industries

The 2.54mm-3P ZZ-MS finds its application in a diverse range of industries, including:

Industrial Automation: This connector is widely used in industrial control systems, robotics, and automated manufacturing equipment, where reliable connectivity is critical for system operation.

Medical Devices: In the medical field, the 2.54mm-3P ZZ-MS is employed in medical diagnostic equipment, patient monitors, and implantable devices, ensuring safe and reliable data transmission and power distribution.

Telecommunications: The connector plays a vital role in telecommunications infrastructure, such as fiber optic transceivers, modems, and network switches, enabling high-speed data transfer and signal integrity.

Consumer Electronics: From smartphones and laptops to gaming consoles and home appliances, the 2.54mm-3P ZZ-MS is a common choice in consumer electronics products, providing compact and reliable connectivity for various peripherals and internal components.

Market Data and Industry Trends

According to market research firm Grand View Research, the global connector market is projected to reach a value of $82.43 billion by 2027, driven by the increasing demand for electronic devices and the adoption of advanced technologies. Within this market, the 2.54mm-3P ZZ-MS segment is expected to grow significantly due to its versatility and widespread adoption in various industries.

Innovative Applications:

The 2.54mm-3P ZZ-MS is a highly adaptable connector that can be tailored to meet specific application requirements. Here are a few innovative applications that demonstrate its versatility:

• Energy Harvesting: The connector can be used in energy harvesting systems to connect sensors and devices to energy sources, enabling wireless monitoring and control of remote assets.
• Wearable Technology: The compact size and low profile of the 2.54mm-3P ZZ-MS make it an ideal choice for wearable devices, such as fitness trackers and smartwatches.
• Automotive Electronics: The automotive industry is increasingly adopting the 2.54mm-3P ZZ-MS in vehicle control modules, sensor systems, and infotainment devices, ensuring reliable communication and power distribution.

Technical Specifications

Electrical:

• Rated Current: 3 A
• Rated Voltage: 300 V
• Contact Resistance: 30 mΩ max.
• Insulation Resistance: 1000 MΩ min.

Mechanical:

• Pitch: 2.54 mm
• Number of Pins: 3
• Connector Type: Male/Female
• Contact Material: Copper Alloy
• Housing Material: Thermoplastic

Environmental:

• Operating Temperature: -40°C to +105°C
• Storage Temperature: -40°C to +125°C
• Humidity: Up to 85% RH at 30°C
• Flammability: UL94 V-0

Compatibility and Interchangeability

The 2.54mm-3P ZZ-MS is compatible with a wide range of mating connectors, including:

• 2.54mm-3P ZZ-MF
• 2.54mm-3P ZZ-DF
• 2.54mm-3P ZZ-CF

This interchangeability allows for design flexibility and simplifies component sourcing and replacement.

Packaging and Availability

The 2.54mm-3P ZZ-MS is available in various package options, including:

• Tape and Reel
• Bulk Packaging
• Custom Packaging

Table 1: Electrical Specifications

Table 2: Mechanical Specifications

Table 3: Environmental Specifications

Table 4: Packaging Options

Frequently Asked Questions (FAQs)

1. What is the key advantage of the 2.54mm-3P ZZ-MS connector?

The key advantage is its compact size and high density, enabling space-efficient connectivity in demanding applications.

2. How does the push-in termination technology benefit users?

Push-in termination simplifies assembly by eliminating the need for soldering, reducing production time and cost.

3. In which industries is the 2.54mm-3P ZZ-MS commonly used?

The connector is widely adopted in industrial automation, medical devices, telecommunications, and consumer electronics.

4. What is the rated current and voltage of the 2.54mm-3P ZZ-MS?

The rated current is 3 A and the rated voltage is 300 V, ensuring reliable power distribution and signal transfer.

5. Is the 2.54mm-3P ZZ-MS compatible with other mating connectors?

Yes, the connector is compatible with a range of mating connectors, including 2.54mm-3P ZZ-MF, 2.54mm-3P ZZ-DF, and 2.54mm-3P ZZ-CF.

6. What are some innovative applications of the 2.54mm-3P ZZ-MS?

Innovative applications include energy harvesting, wearable technology, and automotive electronics.

7. How can I source the 2.54mm-3P ZZ-MS connector?

The connector is widely available from authorized distributors and manufacturers in various package options.

8. What is the UL94 V-0 flammability rating?

The UL94 V-0 flammability rating indicates that the connector material is self-extinguishing and will not sustain combustion, ensuring safety in critical applications.