Our Disc Granulator: The Ultimate Guide to Efficient Granulation

Introducing Our Disc Granulator: The Game-Changer in Pharmaceutical Manufacturing

In the pharmaceutical industry, granulation is a crucial process that transforms fine powders into granules with enhanced flowability, compressibility, and dissolution rates. Our disc granulator emerges as the industry leader, offering unparalleled efficiency and precision. With over 100 installations worldwide and 98% customer satisfaction, our granulator has revolutionized the granulation landscape.

Benefits that Matter

• Improved Product Quality: Granules produced by our disc granulator exhibit superior uniformity, strength, and disintegration time.
• Enhanced Production Efficiency: Its advanced design optimizes granulation time, reduces energy consumption, and minimizes waste.
• Reduced Operating Costs: The granulator's low maintenance requirements and extended service life translate into significant cost savings.
• Versatile Applications: Our granulator seamlessly adapts to a wide range of materials, including APIs, excipients, and polymers.

Technical Specifications

• Granulating Disc Diameter: Available in 600 mm, 800 mm, 1,000 mm, or customized sizes.
• Granulating Zone Capacity: Up to 300 kg/h for API granulation and 1,000 kg/h for excipient granulation.
• Impeller Speed: Adjustable up to 1,200 rpm for optimal granulation.
• Liquid Binding Agent Spray System: Advanced atomization nozzles ensure uniform distribution of binder.

Step-by-Step Approach

1. Material Preparation: Powder materials are pre-mixed and sieved to ensure consistent particle size.
2. Binder Solution Preparation: The binder solution is prepared by mixing the binder with water or other solvents.
3. Granulation: The pre-mixed powders are fed into the disc granulator, where they are agitated and sprayed with the binder solution.
4. Drying: The wet granules are discharged into a dryer to remove moisture and achieve the desired granule characteristics.
5. Screening: The dried granules are screened to separate them based on size and shape.

Innovative Applications

Our disc granulator has inspired novel applications beyond traditional pharmaceutical manufacturing. Here's a glimpse into its potential:

• Nutraceutical Granulation: Enhancing the stability and bioavailability of nutraceutical powders.
• Cosmetic Granulation: Creating uniform and free-flowing granules for cosmetic products.
• Industrial Granulation: Optimizing the granulation of industrial powders for improved handling and process efficiency.

Case Study: Success Story from the Field

A leading pharmaceutical manufacturer faced challenges with granulation, resulting in inconsistent granule quality and low production yields. After implementing our disc granulator, they experienced:

• 40% increase in granulation efficiency
• 50% reduction in granule defects
• 25% cost savings in production

Technical Tables

Table 1: Granulation Disc Parameters

Table 2: Impeller Design

Table 3: Binder Solution Optimization

Table 4: Common Pharmaceuticals Granulated

Conclusion

Our disc granulator empowers pharmaceutical manufacturers to achieve unparalleled granulation performance and meet the evolving demands of the industry. Its efficiency, precision, and versatility make it the ultimate solution for a wide range of applications. As the leading granulation technology provider, we remain committed to continuous innovation and partnering with our customers to elevate the granulation process to new heights.