Magnesium Silicate Double Rolle Granulator Machine (M-S DRG100): A Revolutionary Advancement in Pharmaceutical Manufacturing

Introduction

The M-S DRG100 is a cutting-edge pharmaceutical granulation machine that addresses the critical pain points of conventional granulation methods. With its innovative double rolle design and advanced features, it empowers pharmaceutical manufacturers to achieve unmatched levels of granulation efficiency, product quality, and cost-effectiveness.

Unleashing the Power of Double Rolle Technology

The M-S DRG100's revolutionary double rolle technology sets it apart from traditional granulators. The unique design features two counter-rotating rollers that apply pressure and shear force to the powder blend, resulting in exceptional granulation uniformity and narrow particle size distribution. This precision engineering ensures consistent product quality, reduced waste, and improved down-stream processing.

Addressing Critical Pain Points

• Low Granulation Efficiency: Conventional granulators struggle to achieve high granulation efficiency, leading to wasted materials and extended production times. The M-S DRG100's double rolle technology maximizes granulation efficiency, significantly reducing waste and production costs.
• Poor Granule Quality: Non-uniform granulation can adversely affect downstream processes and product stability. The M-S DRG100's precision engineering ensures uniform granules with optimal size and shape, enhancing processability and final product quality.
• High Energy Consumption: Granulation processes can be energy-intensive. The M-S DRG100's efficient design reduces energy consumption, resulting in cost savings and reduced environmental impact.

Advanced Features for Enhanced Functionality

• Variable Speed Control: The M-S DRG100 offers variable speed control of the rollers, allowing customization of granulation parameters to meet specific product requirements.
• Adjustable Roller Pressure: The roller pressure is adjustable, providing flexibility to optimize granulation for different powder blends and desired granule properties.
• Intuitive HMI Interface: The user-friendly Human-Machine Interface (HMI) simplifies machine operation, monitoring, and data logging, ensuring ease of use and process control.

Motivations for Choosing the M-S DRG100

• Increased Production Yield: The M-S DRG100's high granulation efficiency translates into increased production yield, maximizing product output and profits.
• Improved Product Quality: The uniform granulation quality ensures consistent product performance, reducing variability, and enhancing patient safety.
• Lower Production Costs: The reduced waste and energy consumption significantly lower production costs, improving profitability and sustainability.
• Enhanced Process Efficiency: The faster granulation speeds and reduced downstream processing challenges streamline overall manufacturing processes, saving time and resources.

Step-by-Step Approach to Granulation with the M-S DRG100

1. Powder Preparation: Begin by blending the appropriate powder ingredients to ensure homogeneity.
2. Wetting Agent Addition: Add a suitable wetting agent to the powder blend to facilitate granule formation.
3. Granulation Process: Feed the powder blend into the M-S DRG100 and initiate the granulation process.
4. Drying and Sieving: Dry the granulated material and sieve it to obtain the desired granule size distribution.
5. Coating and Packaging: Coat or blend the granules as needed and package them according to product specifications.

Novel Applications and Opportunities

The M-S DRG100's versatility empowers manufacturers to explore novel applications and identify new product opportunities. From innovative pharmaceutical formulations to advanced drug delivery systems, the possibilities are limitless.

Technical Specifications

Model: M-S DRG100
Capacity: 100 kg/hr
Roller Diameter: 150 mm
Roller Width: 200 mm
Speed Range: 5-25 rpm
Pressure Range: 0-10 bar
Power Supply: 220 V, 3-phase, 50/60 Hz
Dimensions: 1000 mm x 500 mm x 1200 mm (L x W x H)
Weight: 250 kg

Conclusion

The M-S DRG100 magnesium silicate double rolle granulator machine is a game-changer in pharmaceutical manufacturing. Its innovative technology, advanced features, and proven performance address the critical pain points of conventional granulation methods, empowering pharmaceutical manufacturers to achieve unprecedented levels of efficiency, product quality, and cost-effectiveness.

Tables

Table 1: Comparison of Granulation Efficiency

Table 2: Energy Consumption Comparison

Table 3: Effect on Production Costs

Table 4: Novel Applications for the M-S DRG100