Roll granulators are widely used in the granulation of chemical powders of various bulk materials and environmental protection industries. Its working principle is to make the powder particles into a ball or granular structure by rolling and extruding through the double rollers. The particles will have a certain degree of hardness after the rotating roller is pressed, which can improve the fluidity of the powder and reduce dust.
1. High granulation efficiency and low energy consumption:
The granulation efficiency of the roll granulator can reach more than 90%, and the energy consumption is only about 1/3 of the traditional granulator. The product has a good liquidity, and the compression hardness, the density, and the thickness of the sheet can also be adjusted according to the requirements.
2. The granulating roller is made of high-quality alloy steel:
The granulating roller of the roll granulator is made of high-quality alloy steel, which has high strength, wear resistance, corrosion resistance, and long service life. The surface of the roller is treated with a special process, which can effectively prevent the adhesion of materials, and the granulation effect is good.
3. The unique feeding device ensures uniform feeding:
The roll granulator adopts a unique feeding device, which can ensure uniform feeding and prevent the arching of materials. The feeding amount can be adjusted according to the needs of production, which is convenient for continuous feeding and improves production efficiency.
4. The crushing device can effectively reduce the particle size:
The roll granulator is equipped with a crushing device, which can effectively reduce the particle size of the granules and improve the quality of the granules. The crushing device adopts a unique design, which can effectively prevent the damage to the granules and ensure the integrity of the granules.
5. The dust removal device can effectively reduce dust pollution:
The roll granulator is equipped with a dust removal device, which can effectively reduce dust pollution and improve the working environment. The dust removal device adopts a unique design, which can effectively capture dust and ensure the cleanliness of the workshop.
1. Improved product quality:
Roll granulators can produce granules with a uniform size and shape, which can improve the quality of the final product. Granules with a uniform size and shape have a better flowability and compressibility, which can lead to improved product performance.
2. Increased production efficiency:
Roll granulators can operate at high speeds, which can increase production efficiency. Granules produced by roll granulators have a higher density and strength, which can reduce the need for post-processing steps, such as drying and screening.
3. Reduced operating costs:
Roll granulators are relatively low-maintenance machines, which can reduce operating costs. Granules produced by roll granulators have a longer shelf life, which can reduce the need for re-processing.
Roll granulators are used in a wide variety of industries, including:
1. Chemical industry:
Roll granulators are used to produce granules for a variety of chemical products, such as fertilizers, pesticides, and pharmaceuticals. Granules produced by roll granulators have a uniform size and shape, which can improve the quality of the final product.
2. Food industry:
Roll granulators are used to produce granules for a variety of food products, such as cereals, snacks, and pet food. Granules produced by roll granulators have a uniform size and shape, which can improve the quality of the final product.
3. Pharmaceutical industry:
Roll granulators are used to produce granules for a variety of pharmaceutical products, such as tablets, capsules, and powders. Granules produced by roll granulators have a uniform size and shape, which can improve the quality of the final product.
Roll granulators are a versatile and efficient machine that can be used in a wide variety of industries. They offer a number of benefits, including improved product quality, increased production efficiency, and reduced operating costs. If you are looking for a machine that can help you improve your production process, then a roll granulator is a good option to consider.
Table 1: Benefits of Roll Granulators
Benefit | Description |
---|---|
Improved product quality | Roll granulators can produce granules with a uniform size and shape, which can improve the quality of the final product. |
Increased production efficiency | Roll granulators can operate at high speeds, which can increase production efficiency. |
Reduced operating costs | Roll granulators are relatively low-maintenance machines, which can reduce operating costs. |
Table 2: Applications of Roll Granulators
Industry | Application |
---|---|
Chemical industry | Fertilizers, pesticides, pharmaceuticals |
Food industry | Cereals, snacks, pet food |
Pharmaceutical industry | Tablets, capsules, powders |
Table 3: Specifications of Roll Granulators
Specification | Value |
---|---|
Capacity | 50-1000 kg/h |
Roller diameter | 200-400 mm |
Roller width | 200-600 mm |
Speed | 10-50 rpm |
Table 4: Prices of Roll Granulators
Capacity (kg/h) | Price (USD) |
---|---|
50 | 10,000 |
100 | 15,000 |
200 | 20,000 |
500 | 25,000 |
1000 | 30,000 |
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